New patented process enabling matte lettering and graphics to be embedded in painted surfaces makes its debut in R8

  • Patented process modifies surface sheen to create matte lettering and graphics
  • Audi Board of Management Member for Production Prof. Dr. Hubert Waltl: “A high degree of individualisation with maximum efficiency and flexibility”
  • Available for the first time as part of the Audi exclusive programme for R8 Coupe and Spyder models

Owners have always been able to make an impression with the Audi R8, but now they can also make their mark on one thanks to a new Audi-developed process for the partial matting of painted surfaces that enables virtually any lettering or graphics to be precisely ‘blasted’ into the painted surface of the car’s distinctive sideblades.

A special powder roughens the clear lacquer on the surface to a depth of a few thousandths of a millimetre so that individual markings become visible, making each R8 which undergoes the process unique. As the desired symbols are applied to components after being painted, the process can easily be integrated into normal series production.

“The method of partial matting is an excellent example of the flexibility of our production. Being able to implement individualisation in normal series production is one of the aims of our smart factory,” stated Prof. Dr. Hubert Waltl, Member of the Board of Management for Production at AUDI AG.

Painting a car consists of – in addition to the cathodic dip coating to protect against corrosion – at least three further coats: filler, base coat and the transparent lacquer as the top protective coat. With the newly developed process, a template of the desired pattern is first placed on the component. A blasting system then sprays a special powder onto the surface, which roughens the clear lacquer to a depth of just a few thousandths of a millimetre – less than a tenth of the thickness of a human hair. This creates the effect of a matt and homogeneous pattern.

“With this process, we modify the brilliance of the paintwork and the intensity of its sheen. Light hitting the surface is then reflected diffusely by the individualised surface areas. This makes it appear matt,” explained project manager Dr. Erhard Brandl. Production section head Mirko Endres added: “This form of individualisation is weather resistant, unlike conventional lettering and stickers, and it has a much more high-quality appearance.”

The Audi paint shop can apply almost any pattern that a customer requests providing it does not affect any third-party rights. At present, components with a size up to a metre by a metre can be processed in this way. The Audi R8 super sports car in both Coupe and open-top Spyder forms is the first model for which this technology is offered through the Audi exclusive personalisation programme. This option will also become available for other models in the range in the future.

Article source: www.audi.co.uk

All-new Q5 mid-size SUV is the recipient of the eight millionth quattro drivetrain in Audi series production history

  • Milestone Q5 rolls off the production line at new plant in Mexico
  • quattro with ultra technology is latest development step
  • Great success in motorsport as well as on the road

Audi is quattro and quattro is Audi – the famous all-wheel-drive system has been a defining feature of the Vorsprung durch Technik brand for over 35 years, and proof of that enduring appeal has been provided this week by the eight millionth quattro-equipped model to leave the production line. Fittingly, the worthy recipient of this particularly momentous example of the all-weather roadholding and driver appeal amplifier is an all-new Q5 SUV in Garnet Red fresh from a brand new plant in San José Chiapa, Mexico.

quattro technology made its debut in 1980, and today it is available in more than 100 model versions. The quattro all-wheel drive system is standard in the Audi Q7, the Audi A4 allroad quattro, the Audi A6 allroad quattro, the Audi A8, the Audi R8 and all S and RS models, and it is available as an option in all other model series. In 2015, 44 percent of all Audi customers worldwide chose models equipped with quattro drive. The Audi Q5 topped the list with about 262,000 units. The quattro models generated particularly strong sales in the United States, Canada, Russia and in the markets of the Middle East. In Germany quattro sales totaled 122,048 cars.

Audi offers quattro all-wheel-drive in different versions tailored to each model. For the compact model series with transverse-mounted engines, an electronically controlled hydraulic multi-plate clutch is mounted at the rear axle. On the R8 mid-engine sports car, the multi-plate clutch is mounted on the front axle. According to the driving situation encountered, these active systems distribute drive torque variably to both axles.

The self-locking centre differential used in many Audi models with a longitudinally installed, front-mounted engine, is a purely mechanical planetary gear. Normally it splits the drive torque sent to the front and rear wheels with a 40:60 distribution.

The sport differential is available on the rear axle with some of the top-of-the-range engines. It actively distributes the torque between the rear wheels by means of two superposition units, each with an electrohydraulic multi-plate clutch. In extreme cases, almost all of the torque is sent to one wheel – the system actually pushes the car into the curve, eliminating any chance of understeer.

Latest development: quattro with ultra technology

The latest phase of development from Audi is the quattro system featuring ultra technology. Designed for models with a longitudinally mounted engine, it uses an actively controlled multi-plate clutch at the end of the transmission which distributes the torque variably between the drive axles in all-wheel drive operation. A decoupler in the rear axle differential can additionally open the connection to the rear wheels. Both clutches are opened in driving situations where the all-wheel drive doesn’t offer any advantage. This way, the parts of the rear drivetrain responsible for drag are not engaged. The system's control unit uses a multitude of data to produce a model of the vehicle's status projecting about half a second into the future. If the system detects, for instance, that the inside wheel is about to lose grip, it switches predictively to all-wheel drive. As a result, the all-wheel drive is always ready when it is needed. The new concept considerably boosts efficiency without diminishing traction or driving dynamics.

Success story: the history of quattro

Audi achieved a milestone in automotive history with the quattro permanent all-wheel drive system – in 1980, no other manufacturer offered fast-running and light all-wheel drive technology for high-volume production. The technology premiered in 1980 in the Ur-quattro at the Geneva International Motor Show. In 1986 Audi replaced the first generation's manually locking centre differential with a Torsen differential which could variably distribute drive torque. The planetary drive followed in 2005, with its asymmetrical, dynamic distribution of power and torque. The self-locking centre differential is the subject of continual development by Audi engineers and is considered the benchmark for traction and driving dynamics combined with very light weight.

Audi has also celebrated many triumphs in motorsport with quattro technology. The list so far includes four World Rally Championship titles, six victories in the famous Pikes Peak Hill Climb race in the United States, a title win in the TransAm series in the U.S., two DTM titles, 11 national Super Touring Car Championships, and a Touring Car World Cup. The latest victory for quattro technology: In late November, Mattias Ekström and his private rallycross team EKS captured the Driver World Champion and Team World Champion titles with the Audi S1 EKS RX quattro in the FIA World Rallycross Championship.

Article source: www.audi.co.uk

In October 2014, the brand with the four rings proved that piloted driving can even be extended driving at the limit. The Audi RS 7 piloted driving concept completed a lap of the Grand Prix course in Hockenheim without a driver at race speed. To ensure precise orientation on the course with centimetre accuracy, the vehicle made use of specially conditioned GPS data, which is transmitted to the car via the WLAN automotive standard as well as redundantly via high-frequency radio. Simultaneously, 3D cameras monitored the course by video. A computational program compares the information from the images to a data set that is stored in the vehicle.

Article source: www.audi.com

High-performance SUV broadens its skillset with a 354PS V6 TFSI powerplant

  • World premiere of flagship Q5 model in Detroit
  • Newly adopted 3.0 TFSI petrol engine with 354PS and 500Nm (368.8 lb-ft), 0 to 62mph in 5.4 seconds
  • S-specific styling enhancements and a high level of standard equipment, including adaptive 'S' air suspension
  • Customary Audi innovations available such as Matrix LED lights, virtual cockpit, the pre-sense package, head-up display and predictive efficiency assistant
  • Fitted with MMI Navigation Plus, Audi connect, electric seats, Fine Nappa leather, 20-inch alloy wheels and Audi drive select as standard

Ingolstadt/Detroit, January 9, 2017 – The formidable figurehead of the Audi Q5 range returns to the fold this week as the latest high performance SQ5 makes its world debut at the 2017 North American International Auto Show in Detroit. Hot on the heels of the all-new core Q5 range, which will begin arriving with customers from April, the successor to the first ever Audi Q model to bear the distinguished ‘S’ badge adopts V6 TFSI power for the first time in the UK. Delivering 354PS and a peak 500Nm of torque across a wide range, the 5.4-second, 155mph SUV is expected to become available to order at the end of this month, ahead of initial deliveries in summer.

A new combustion process developed by Audi makes the 3.0 TFSI particularly efficient, enabling it to return up to 34mpg combined in the NEDC – a CO2 equivalent of 189 grams per km. It is based on the so-called “B cycle” process in combination with high-pressure injectors centrally located in the combustion chambers.

With its artificially shortened compression phase, the B cycle enables an engine process with a significantly higher base compression ratio. Combined with a power stroke that, while normal, is longer relative to the compression stroke, this allows for more efficient combustion and increased engine efficiency.

Under part load, the Audi valvelift system enables a very short intake aperture duration of 130 degrees of camshaft angle coupled with the early closure of the intake valve. This shortens the intake phase. At higher loads, the system switches to a camshaft contour with a longer opening time and a larger valve stroke. The engine then operates with a normal compression ratio and maximum throughput.

Turbocharger: separate exhaust gas flows

The turbocharger, which replaces the mechanical compressor of the previous engine installed in the S4 and S5 predecessor, operates according to the twin-scroll principle. The exhaust branches of the two cylinder banks run separately in the exhaust manifold and in the turbocharger housing, and only merge before the turbine wheel. This technology improves the flow characteristics for more spontaneous turbine response, and is key factor behind the early and powerful development of torque.

The turbocharger is located within the 90-degree V of the cylinder banks. Accordingly, the exhaust side is on the inner side of the cylinder heads and the air intake on the outer side. This arrangement enables compact construction and short gas flow paths with minimal flow losses, thus the 3.0 TFSI responds extremely spontaneously and directly.

Less weight: 14 kilograms less

The V6 TFSI engine weighs just 172 kilograms and thus 14 kilograms less than the previous supercharged engine. Made with an aluminium alloy using the complex sand casting process, the cylinder crankcase features integrated, thin-walled cylinder liners of grey cast iron. In combination with the newly developed rings for the aluminium pistons, this reduces friction.

Another efficiency module: innovative thermal management

The crankcase and the cylinder head have separate coolant circuits. After a cold start, the switchable water pump controls the flow of coolant through the engine so that the oil comes up to its operating temperature as quickly as possible.

The exhaust manifold is integrated into the cylinder head and bathed in coolant. This helps the engine to heat up quickly. When the engine is warm, the system reduces the exhaust temperature. The result is lower fuel consumption, particularly when under higher load.

 

 

A fast and smooth-shifting, eight-speed tiptronic transmission transmits the power in the new Audi SQ5. The lower gears feature short ratios, while the upper gears are long to reduce revs and fuel consumption. Provided that the function is activated in Audi drive select, the transmission automatically switches to freewheeling mode as soon as the driver lifts their foot off the accelerator at speeds between 34mph and 99mph for even greater fuel efficiency.

The quattro permanent all-wheel drive contributes to the balanced handling. During normal driving, it distributes the engine power with a slight rear-axle bias. When necessary, the lion’s share of the power is sent to the axle with the better traction. Wheel-selective torque control is active on all types of surfaces. During dynamic cornering, the software function slightly brakes the inside wheels. The car turns itself into the curve ever so slightly. Turn-in behaviour remains neutral longer, and handling is stable, precise and agile.

The optional sport differential further optimises handling by actively distributing torque between the rear wheels via two superposition stages. It sends more torque to the outside rear wheel when accelerating out of particularly tight radii, making the Audi SQ5 even more agile. The sport differential literally pushes the car into the curve, nipping understeer in the bud. Its management is integrated into the Audi drive select control system, and it runs over a central control unit, the electronic chassis platform.

A five-link suspension front and rear lays the foundation for the compelling driving characteristics of the new Audi SQ5. The complex design provides for greater stability at the limit and combines increased agility with significantly improved comfort. The standard damper control features a particularly wide spread between comfort and dynamic.

The adaptive CDC dampers (continuous damping control) are integrated into the Audi drive select system along with the engine, steering, tiptronic and optional sport differential. This lets the driver control the characteristics of the engine and suspension over several modes. The S-specific adaptive air suspension is available as an option. This system allows the driver to adapt not just the damping, but also the ride height to the respective driving situation.

The new electromechanical power steering with S-specific tuning is an important contributor to the driving dynamics of the SQ5. Optionally available is the dynamic steering, which varies its gear ratio depending on the speed and steering angle.

255/45-series tyres are mounted on the standard 20-inch, cast aluminium wheels. 21-inch wheels are available as an option. Audi Sport offers exclusive 21-inch wheels for further differentiation. Up front the SQ5 sports black (optionally red), six-piston, fixed-caliper brakes with an S logo and 350mm discs.

Driver assistance systems

The new Audi SQ5 also picks up the driver assistance systems from the broad, high-tech portfolio of the Audi Q5.

The predictive efficiency assistant provides specific driving tips to helps the driver save fuel. Adaptive cruise control (ACC) including traffic jam assist can handle some of the steering work in slow-moving traffic. Audi active lane assist makes it easier to stay in lane. Distance warning alerts the driver when the distance to a vehicle drops below a safe distance.

Cross traffic assist rear, the exit warning system, collision avoidance assist and turn assist are other new features for safety in everyday traffic. The same is true for the pre-sense systems: Audi pre sense city is standard. The system warns the driver about pedestrians and vehicles, and initiates automatic emergency braking within system limits. Park assist, the camera-based recognition of traffic signs and hill descent control round out the features.

Infotainment and Audi connect

As standard, the SQ5 TFSI is fitted with the top-of-the-line MMI navigation plus infotainment system with MMI all-in-touch and an 8.3-inch display. The system recognises handwritten input as well as touch gestures familiar from consumer electronics, such as zoom. It also provides haptic feedback to input. One element is Audi connect, which connects the new SQ5 to the internet via LTE. Audi connect enables convenient roaming in Europe for many connected infotainment services with its permanently installed SIM card – the Audi connect SIM with a flat data rate. Users can also book data packages for the Wi-Fi hotspot, which also include EU roaming.

With the package “Audi connect safety & service including security & convenience” the SQ5 also offers Car2X services. In the event of an accident or breakdown, customers in an appropriately equipped vehicle receive help automatically or at the push of a button via the emergency call and online roadside assistance services.

Furthermore, the vehicle security & convenience services enable users to easily lock and unlock the SQ5 via the MMI connect app on their smartphones. Customers can also check vehicle’s status and use additional services such as Car Finder and information about the next service appointments or warning messages.

The MMI operating logic is based on the flat hierarchies used in today’s smartphones, and it offers such features as intelligent free-text search. The natural-language voice control function also recognizes inputs from everyday speech.

Serving as an additional third operating level in the new Audi SQ5 is the leather-covered multifunction steering wheel. Audi can deliver a newly developed head-up display as an option. It projects relevant information onto the windshield – including from driver assistance systems – as symbols and numbers that can be perceived quickly.

One highlight of the display and control concept is the optional Audi virtual cockpit. It displays all key information in razor-sharp graphics on its 12.3-inch monitor. Views available to the driver include an S-specific sport mode centred around the rev counter.

The Audi phone box, another optional feature, connects the smartphone to the on-board antenna by near-field coupling and simultaneously charges it inductively using the Qi standard. The Bang & Olufsen Sound System with new 3D sound is available for hi-fi fans. The Audi smartphone interface brings Apple CarPlay and Android Auto into the car.

Body and exterior design

The new Audi SQ5 is 4,671 mm long, 1,893 mm wide and 1,635 mm tall. The wheelbase is 2,824 mm. The SQ5 has a kerb weight of 1,995 kilograms, 35 kilograms less than its predecessor. The body features an intelligent material mix of aluminium and extremely high-tensile-strength steels.

Even when stationary, an array of details underlines the dynamic characteristics of the new Audi SQ5. The bumpers up front and in the rear are complemented by more strongly contoured, S-specific air inlets and the diffuser with a honeycomb grille. Another S-specific feature is the radiator grille with double aluminium slats and contrasting trim elements in matt twilight grey. The S logo with red rhombus is used in numerous locations to set additional accents.

LED technology is standard for all lighting functions. The dynamic indicators ensure a high recognition factor. In profile, aluminium-look exterior mirrors gleam and door trim strips finished in the body colour underscore the model’s exclusivity. The rear bumper houses the S-specific twin exhaust tailpipes of the dual-branch exhaust system and an aluminium diffuser clasp. The exterior colour panther black is also reserved exclusively for the new Audi SQ5.

Interior

The dark-toned interior welcomes the driver and passengers with illuminated door sills bearing exclusive S logos. Contrasting stitching on the leather steering wheel and sport seats create a dynamic and elegant ambiance. The S sport seats are upholstered in fine Nappa leather with diamond pattern and a pneumatic massage function. Brushed aluminium inlays are standard, with a variety of wood applications and an exclusive carbon inlay available as options. Aluminium-look shift paddles enable the driver to quickly shift the tiptronic’s gears. The pedals and footrest are finished in stainless steel.

The rear seat bench plus in the new Audi SQ5 is split into three segments. Longitudinal and seat back angle adjustment are optional. Depending on the position of the rear seat bench, the luggage compartment has a standard capacity of 500 to 610 litres. When the rear bench is folded down, this volume grows to 1,550 litres.

Equipment

In addition to its 20-inch, cast aluminium wheels in a 5-twin-spoke star design, LED headlights and privacy glass with acoustic glazing for the front windows, the SQ5 TFSI is also equipped as standard with S-specific damper control, high beam assist and fine Nappa leather upholstered electric seats. Naturally, the eight-speed tiptronic is mated to quattro permanent all-wheel drive.

Article source: www.audi.co.uk

All-wheel-drive makes for even stronger all-round appeal in TT TDI with appropriately sporting performance and uncommon economy

  • All-wheel drive in Audi TT 2.0 TDI with 184PS extends the range
  • Strong performance and excellent traction combined with high efficiency
  • Opens for UK ordering in early 2017 - UK pricing TBC - first deliveries in spring

Ingolstadt, December 8, 2016 – Fun, frugal and now driving all four wheels for optimal all-weather performance – the ever- popular TT 2.0 TDI with its blend of compelling pace and level-headed economy is now also available with the reassurance of quattro drive. Coupe and Roadster versions of the new TT 2.0 TDI quattro will become available for UK ordering early in 2017 and will reach their first customers here next spring.

The new quattro-equipped duo will complement the existing front-wheel-driven TT 2.0 TDI ultra models, which will continue alongside them. Where these are equipped exclusively with six-speed manual transmission, the new 2.0 TDI quattro variants use a six-speed S tronic twin-clutch transmission without exception.

The quattro drive uses an electro-hydraulic multi-plate clutch to distribute the torque to both axles. In many everyday driving situations, it will direct the engine’s power predominantly to the front wheels. Should traction decrease there, the clutch continuously redirects the torque to the rear within a few milliseconds.

At the limit, the quattro system operates in tandem with wheel-selective torque control, an intelligent software feature of the Electronic Stabilization Control (ESC). This makes handling even more fluid and stable thanks to targeted, accurately metered brake applications to the wheels on the inside of the bend. On low-friction surfaces, the permanent all-wheel drive system even allows safe, controlled drifts.

quattro integrated into Audi drive select

The clutch management is integrated into the Audi drive select dynamic handling system which is a standard feature of all UK specification TT models. This allows the driver to select Comfort, Auto, Dynamic, Efficiency and Individual modes which modify the character of their TT. As well as governing the all-wheel-drive system, Audi drive select influences throttle response, steering assistance and S tronic transmission shift points. It also integrates several optional modules such as the Audi magnetic ride adaptive damper control and the deluxe automatic air conditioning.

The compelling performance of the Audi TT stems from its combination of quattro drive and the refined flow of power from the four-cylinder diesel engine. Its 184PS output is combined with plentiful torque of 380 Nm (280.3 lb-ft) available between 1,750 and 3,250 rpm. The common rail system injects the fuel through eight-hole nozzles at up to 2,000 bar. The high pressure paves the way for fine atomisation, making the combustion process efficient and low on emissions. The intercooler is located in the intake manifold module. Along with the compact design, this arrangement achieves short gas paths, effective control processes and therefore instantaneous response coupled with high efficiency.

The TT Coupé 2.0 TDI quattro S tronic accelerates from 0 to 62mph in 6.7 seconds and goes on to clock up a top speed of 145mph. The Roadster accomplishes the standard sprint in 7.0 seconds and continues to a top speed of 142mph. In the Coupé, the 2.0 TDI quattro S tronic achieves fuel consumption of 54.3mpg according to the NEDC measuring method, which equates to 137 grams of CO2 per kilometre. For the TT Roadster, the figures are 52.3mpg and 142 g CO2 per kilometre.

Even before the introduction of the new 2.0 TDI quattro S tronic models, the world renowned quattro system was already the choice of one in every two Audi customers worldwide. Taking into account the newcomers the Audi TT portfolio now comprises seven engine/transmission variants, of which five are petrol versions. The many advantages of quattro drive can already be enjoyed in TT 2.0 TFSI 252PS and 310PS TTS models.

Article source: www.audi.co.uk

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